Round Insert

CBN Small Round Insert RCGN120400S02520

RCGN120400S02520

Precision PCBN finishing insert for small diameter boring. ISO RCGN 120400, Grade FB-2, Ra 0.4–0.8.

Model RCGN120400S02520
Grade FB-2
ISO Standard ISO RCGN 120400

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Specifications

Geometry Small Round, 12.7mm IC
Thickness 4.76 mm
Rake Angle Positive
Grade S02520 (PCBN ~50%)
Tolerance Class G (Precision)
Packaging 10 pcs / individual slots

Applications

  • Small bore finishing
  • Precision facing
  • Micro-turning
  • Medical device parts

Product Details

The YLHH RCGN120400S02520 is a fine-grain PCBN insert engineered for precision finishing of small-diameter internal bores, micro-turning, and medical-grade surface requirements. With a 12.7 mm inscribed circle, positive rake, Class G tolerance, and Grade FB-2 (~50% CBN), it consistently achieves Ra 0.4–0.8 µm on hardened steel HRC 45–62.

Key Features

  • Compact round geometry — minimum bore diameter as low as 14 mm (holder dependent)
  • Positive rake for low cutting forces and excellent surface finish
  • Grade FB-2 fine-grain PCBN optimized for finishing passes
  • Class G precision tolerance for consistent seat contact
  • Individual slot packaging protects cutting edges during storage

Recommended Cutting Parameters

  • Workpiece hardness: HRC 45–62 (bearing steel, medical implants, precision shafts)
  • Cutting speed (Vc): 120–250 m/min (dry or high-pressure coolant)
  • Feed rate (f): 0.02–0.10 mm/rev (light finishing feeds)
  • Depth of cut (ap): 0.05–0.5 mm

Typical Applications

  • Small bore finishing after hardening (hydraulic valves, nozzles)
  • Precision facing on miniature components
  • Micro-turning of surgical instrument parts
  • Final finishing pass replacing grinding on selected features

Tool Holder Compatibility

  • ISO RCGN 120400 standard small round insert geometry
  • Compatible with SCLCR/L, STFCR micro-boring bars
  • Use sharp, well-maintained holder for best surface results